Le Décolletage Jurassien (2 sites)
80 years of bar turning have given Décolletage Jurassien unique know-how in themachining of all metals (steel, stainless steel, brass, copper, aluminum, etc.). Le Décolletage Jurassien is a company of the ARDEC METAL group (8 production sites and 350 machines).
To improve the performance of its workshop, the dematerialization of production operations was done with Aquiweb.
Dematerialization of production operations with Aquiweb MES software
Le Décolletage Jurassien, a company of the ARDEC METAL group, wished to dematerialize production operations and equipped itself with Aquiweb software in order to:
- Make workshop performance monitoring more reliable (OEE in particular)
- Monitor and improve changeover and setup times (SMED)
- Provide comfort to production teams
- Automate links with the ERP software
- Automate document output: non-conformity labels, maintenance requests, material supply, tracking sheets
- Eliminate production documents (dematerialization of production operations)
Zero paper in the workshop
Before
After
Autonomous operators
- Launch of POs
- Start and end of work declaration
- Qualification of stops
- Batch declaration
- Maintenance request at the foot of the machine and automatic emailing
- Self-checking: results input, choice of the type of defect and defect characteristics in direct link with the ERP software
- Declaration of rejects, automatic quality manager alert (email)
- Automatic document output (non-conformity labels, material supply, tracking sheets, etc.)
A support for managers
- Real-time lean organization: automatic machine data collection
- Real-time monitoring of the workshop
- Monitoring of machine performance (indicators, rate evolution, non-OEE analysis)
- Performance indicators available to all
- The same information shared in real time
- Monitoring of ” fitting/adjustments ” (SMED)
- WEB machine dashboard, WEB workshop dashboard
Application map
The modules used by Le Décolletage Jurassien:
Interface with Louxor ERP software
The contributions of Aquiweb
Preparation of production files (paper):
Before: 11h/week
With Aquiweb: 2h/week
Monthly savings: 36h
Daily production records:
Before: 17h30/week (30 minutes/island/day x 4 + 1h30/day of re-entry in the ERP)
With Aquiweb: 1h15/week (adjustment check)
Monthly savings: 65h
NCS Management:
Improve information accuracy, simplify management and analysis processes
Before: 20 minutes / NCS
With Aquiweb: 2 minutes / NCS
Savings: 18 minutes / NCS
